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Technical Spotlight: King KBP-RCS Ruggedized Cold-Start Unit Heater

The Only Fan Heater For Sub-Freezing Temperatures

Extreme cold environments present unique challenges for electric heaters, especially when motors are required to start reliably at sub-freezing temperatures. The King KBP-RCS Ruggedized Cold-Start Unit Heater was engineered specifically to address these challenges. With an operating range down to –40 °F, MIL-STD vibration/shock compliance, and selectable field wattage via King’s Pic-A-Watt® element, the KBP-RCS is a technical solution for demanding industrial and commercial applications.

Cold-Start Engineering: Guaranteed Motor Startup In Frigid Environments

At low temperatures, lubricants thicken and electrical resistance changes, often preventing motors from spinning up.

To address this, the KBP-RCS integrates a 24 VAC motor pre-heat circuit. The following sequence ensures the heater’s flow-through design (rear air intake, front discharge) operates properly in all conditions, maintaining consistent airflow and thermal delivery.

24V Pre-Heat Circuit Sequence

Activation Point:

Engages automatically when ambient temperature is ≤ 32 °F.

Function:

Pre-warms the fan motor prior to main element energization.

Result:

Ensures reliable fan operation down to –40 °F, even under heavy startup loads.

Indicator:

Visual signal light confirms pre-heat circuit status.

Mechanical & Structural Design

Shock & Vibration Compliance:

  • MIL-STD-810 Method 514 (Vibration)
  • MIL-STD-810 Method 516 (Shock)

Construction:

  • Heavy-duty chassis, tested for field transport and mobile environments.

Mounting System:

  • Low-profile wall/ceiling bracket with vibration-isolation hardware, enabling deployment in confined or mobile installations.

Flexible Heating Power with Pic-A-Watt® Technology

The KBP-RCS utilizes King’s Pic-A-Watt® steel-fin heating element, designed for field-configurable wattage selection.

  • Available Wattages: 950 W – 5,700 W (depending on voltage/phase).
  • Configuration: Six selectable wattages per model, factory wired for maximum output.
  • Heating Capacity: For spaces up to 700 sq. ft.
  • Benefits:
    • Allows site-specific tuning to load requirements.
    • Reduces oversizing, increasing heater life.
    • Optimizes energy consumption relative to zone demand.

Intelligent Controls & Safety

Remote Thermostat Compatibility:

  • Connects easily to any 24V control, including smart thermostats, for precise temperature management.

Integral Fan Delay:

  • Keeps air flowing after shutdown, distributing residual element heat into the room for maximum efficiency.

Smart Limit Protection®:

  • A built-in safety system that shuts the heater down during over-temperature events and resets automatically.

Applications: Optimized For Environments Where Conventional Heaters Fail

Mobile Units, Work Vehicles & Utility Trailers:

With vibration- and shock-resistant construction, the KBP-RCS delivers consistent heating even in transport or on-the-move job sites.

  • The preheat circuit ensures reliable fan startup during cold morning deployments when equipment must be ready without delay.

Non-Combustible Areas in Oilfield Equipment Shelters:

The cold-start circuit ensures reliable operation in remote, freezing oilfields where equipment downtime can disrupt critical processes.

  • Field-selectable wattages allow technicians to fine-tune heat output for different enclosure sizes, optimizing energy use in off-grid locations.

Remote Enclosures or Industrial Trailers:

Compact, low-profile mounting makes it easy to install in confined, rugged field enclosures that require dependable localized heating.

  • The ruggedized build and military-tested vibration compliance protect the heater during transport and frequent relocation.

Cold Storage Facilities:

The heater maintains stable operating conditions in environments where sub-freezing temperatures would normally stall electric motors.

  • Fan delay and flow-through design ensure maximum heat extraction, reducing cold spots in large storage areas.

Agricultural & Outdoor-Exposed Workspaces:

Durable construction and adjustable wattage allow the KBP-RCS to protect equipment and personnel in barns, sheds, and exposed work areas year-round.

  • Smart Limit Protection and thermostat compatibility provide safe, precise control in areas with fluctuating seasonal conditions.

The KBP-RCS delivers heat when others can’t – rugged, reliable, and built to start at –40°F without fail.